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Annoying A123s
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timmeh
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Joined: 20 Jul 2004
Posts: 2523
Location: Victoria


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Found 10x 6s sets on ebay for $9.58 posted.
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Post Thu Jan 29, 2009 10:52 am 
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andrew



Joined: 16 Jun 2004
Posts: 3110
Location: Castle Hill, Sydney. N.S.W


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Hey all,

In making up a crappy balance jig for the e-station i blew channel one in the balance connector (row of surface mount 22 ohm resistors all scorched).

It is an easy fix as in put on the resistors, connect where needed and hence done

If it is too expensive to find the resistors as jaycar didnt sell em and if getting em shipped is fiddly what success have people had with external balance units.

I know Glen was supplied one with his charger also Jake and Russell have used them i believe.

They just connect to balance port and connect between charger output and battery right?

What sort/model do peoples reccomend?

Thanks for any help.
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Post Thu Jan 29, 2009 10:03 pm 
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Valen
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Joined: 07 Jul 2004
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I'd try not to use an external one given the choice.
I will be doing a digikey order soon so you might be able to tack some on.
wouldn't rhino have rolls and rolls of them?
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Post Thu Jan 29, 2009 11:09 pm 
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andrew



Joined: 16 Jun 2004
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Location: Castle Hill, Sydney. N.S.W


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nah not the ones i am after, ive been through it with Jeff F and we have everything close but not quite exact.

Will get details sorted and to u ASAP

cheers mate
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Post Fri Jan 30, 2009 8:18 am 
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Knightrous
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Joined: 15 Jun 2004
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Location: NSW


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I'd be more interested in tracking down why you've blown a channel on the balancer. No good fixing it if you've got a short somewhere that will just blow it again.
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Post Fri Jan 30, 2009 8:21 am 
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seanet1310



Joined: 08 Nov 2006
Posts: 1265
Location: Adelaide


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quote:
Originally posted by dyrodium:
If anyone is making A123 packs for the first time (or in the past) I HIGHLY recommend having a look at this from hyperion... Off course we would be more likely to use flexable joins, but the balancing stuff is invaluable. Very Happy
http://media.hyperion.hk/dn/a123/packassy/A123packassy.pdf


incase you want to use said joints they are available in aus from
http://www.airstrike.com.au/Batteries.htm
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Post Fri Jan 30, 2009 8:47 am 
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andrew



Joined: 16 Jun 2004
Posts: 3110
Location: Castle Hill, Sydney. N.S.W


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@aaron- Its defo the balancing jig i made up, ask glen, he saw it and almost fainted.

The balancing jig was a number of various endcaps from other solderless packs with wires going in there and balancing leads coming off so in theory you slap the loose cells in em and balance em/charge it before assembling but it didnt work out in the end.
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Post Fri Jan 30, 2009 9:18 am 
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timmeh
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Joined: 20 Jul 2004
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Location: Victoria


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http://cgi.ebay.com.au/A123-3-3V-2300-Li-Ion-Nano-Phosphate-Hypersonic-Battery_W0QQitemZ350158085113QQcmdZViewItemQQptZRadio_Control_Parts_Accessories?hash=item350158085113&_trksid=p3286.m63.l1177

single dewalt a123 cells $7.99us each!

Works out about $20.50au posted each cell.
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Post Sun Feb 01, 2009 9:43 pm 
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Glen
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Joined: 16 Jun 2004
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http://cgi.ebay.com.au/10-A123-3-3V-2300mah-Nano-Phosphate-Hypersonic-Battery_W0QQitemZ370169912598QQcmdZViewItemQQptZLH_DefaultDomain_0?hash=item370169912598&_trksid=p3911.c0.m14&_trkparms=66%3A2|65%3A1|39%3A1|240%3A1318

fake or real?

Post Mon Mar 09, 2009 5:55 pm 
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cerberus3112



Joined: 05 Dec 2005
Posts: 497
Location: Mt Druitt,Sydney,NSW


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IDK the seem real but sadly they only ship to US
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Post Tue Mar 10, 2009 4:55 pm 
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seanet1310



Joined: 08 Nov 2006
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Location: Adelaide


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Shipping states worldwide it just only has prices for USA.
typically that just means you send them a message and ask them
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Post Tue Mar 10, 2009 6:02 pm 
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Woody



Joined: 07 Oct 2004
Posts: 202
Location: UK


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Here's another pack build tutorial.
http://www.terrorhurtz.com/a123/

Post Wed Mar 11, 2009 6:20 am 
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timmeh
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Joined: 20 Jul 2004
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gahhhh i can solder the tops of the cells with solder it but teh bottom just will not stick im out of ideas Evil or Very Mad
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Post Tue Apr 21, 2009 3:11 pm 
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Fish_in_a_Barrel



Joined: 30 Sep 2006
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Location: Perth, Western Australia


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have you tried lightly sanding them and using flux?
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Post Tue Apr 21, 2009 8:12 pm 
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timmeh
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Joined: 20 Jul 2004
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Location: Victoria


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Yep.

Tryed not sanding them as well.

Also tried diff solder 40w and 80w irons diff flux yelling and more. Very Happy
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Post Tue Apr 21, 2009 8:25 pm 
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