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Chuck - Team Overkill - NSW
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Knightrous
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They may also allow a larger diameter weapon vs a drum of the same weight, which will obviously have a big effect on the KE.


That's what I meant, just worded it wrong Confused

It's like a spinning bar, you can put more weight out further then a disc for the same weight. Pros and Cons though with each method.

Just a question, how much will you cry if someone breaks this beater on you? Wink
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Post Wed Feb 14, 2007 9:20 pm 
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Nick
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Cry??? My eyeballs wil literally explode!

BTW: have a look thru the build thread for Billy Bob on the RFL forum; it uses an amazingly similar POP and comes up with a very different and interesting take on a vertical spinner. The builder mentioned that it took two hours with a bandsaw to cut through the S7 wepon material, so perhaps I would NOT have saved any money. Next question is EDM...
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Post Wed Feb 14, 2007 9:39 pm 
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Valen
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Try oxycut they were doing stuff that looked like >> 12" thick. It'd get a pretty big angle happening though.

I think we could probably lathe biz, especially in the heat affected zone.

EDM looks cool
DIY one ;->
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Post Wed Feb 14, 2007 9:42 pm 
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Nick
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Laughing Home Shop Machinist magazine ran a series on building one and there have been several for auction on the Gray's web site - don't think I wasn't tempted! On the other hand, absolutely nobody else has had their parts cut this way and there must be a reason...

Moving right along, I am spending time building the electronics assembly; it's similar to Scissorhand's except wider and more parts have to be crammed in. Mounting the brushless controller firmly is a PITA !!!
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Post Wed Feb 14, 2007 10:04 pm 
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Knightrous
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I think Alan Gribble of Pussycat fame made a few sections of PC with an EDM.
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Post Wed Feb 14, 2007 10:15 pm 
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dyrodium
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Probably too late nick but maybe a 2024 ali beater with replacable tool steel teeth or end bars might have been a better idea, and maybe cheaper! Laughing
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Post Thu Feb 15, 2007 7:32 am 
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Daniel
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EDM cutting is more expensive then water jetting. Its really only used for cutting dies. Deffently a waste for combat robots, unless you own a EDM.

Post Thu Feb 15, 2007 8:13 am 
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Knightrous
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Bizalloy with replaceable S7 teeth Cool
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Post Thu Feb 15, 2007 8:14 am 
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Nick
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I went down the whole replaceable tooth route and the US guys mostly recommended a one piece beater. I liked the aluminium frame idea, except that the axles looked tricky and weaker. If the S7 beater breaks or I need a spare, then the Ali / Bisalloy beater will probably get made. It might not be that much cheaper - large chunks of 2024 are surprisingly expensive although the cutting costs will disapear.
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Post Thu Feb 15, 2007 9:13 am 
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dyrodium
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Smile Ah well, maybe this is why we're not seeing so many beaters in the larger weight classes! Shocked
If thats the cost for a featherweight beater, can you imagine how much one for a heavy could cost!
If this part ends up holding up your progress on chuck tonnes, maybe it might be worthwhile to grab some normal steel pipe and run chuck as a normal drumbot till the beater arrives. Confused
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Post Thu Feb 15, 2007 9:19 am 
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Knightrous
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If this part ends up holding up your progress on chuck tonnes, maybe it might be worthwhile to grab some normal steel pipe and run chuck as a normal drumbot till the beater arrives.


Or just get one made out of some mild steel to for testing and getting bugs out of it, then when the good beater is ready, most of the bugs are gone and its ready to kick ass.

EDIT:

Something I was going to bring up a while ago in regards to Chuck being a boring box with a weapon, you could have always gone with the exciting Chiggerator design.. At least if the weapon fails, you can resort to a wedge Laughing Plus the invertibility and 4WD would help with the control and driving issues Wink


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Post Thu Feb 15, 2007 9:57 am 
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Nick
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I was thinking about a cheap test beater, except that the S7 was only $1 per pound and mild steel wouldn't have been a saving - Bisalloy would have been much more expensive. The real cost is in the machining; I thought the rough cutting would have been cheaper than the lath and milling, but I was obviously wrong there. Even the mild steel beater would cost a similar amount to machine, as the S7 is not much harder to cut while it is still annealed.

The cheap route is an aluminium part that I can make myself, with Bisalloy teeth. The problem that all the US guys predicted is that big impacts on a small diameter spinner will place a huge outwards force on the teeth and they will tend to pull out or snap where the bolt holes are. I will push some ideas around in CAD and see what people think...
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Post Thu Feb 15, 2007 10:32 am 
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Totaly_Recycled
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im sure you could be cut it out with a hack saw and drill in the anealed state then clean it up with an angle grinder and file

Post Thu Feb 15, 2007 11:15 am 
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prong
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Hehe I dont think Nick could bring himself to do it that way! Razz

Post Thu Feb 15, 2007 11:29 am 
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DumHed
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just buy a CNC hacksaw Razz
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Post Thu Feb 15, 2007 11:51 am 
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